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OMTEC24

Join us at OMTEC 2024

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We are excited to announce our upcoming participation in OMTEC congress in Chicago! 

Mark your calendars for June 11th at 4 PM, as we host an engaging speaker panel “AI and Digitization within the Medical Device Industry: What is the Future?“, which will explore the transformative impact of AI on our field. Don’t miss out on this opportunity to hear about the use of AI today and in the future in our rapidly evolving medical device landscape!

On June 12th, we will be launching our new brand, and we look forward to celebrating this milestone with you at the Happy Hour in the Exhibition Hall at 4 PM. 

Then, on June 13th at 9 AM, don’t miss our presentation on our latest development in titanium technology. This innovation allows us to leverage titanium’s benefits in applications requiring a hard-wearing surface. Come to our booth to hear all about this exciting development.

Finally, you can visit us on stand 415 throughout the event – It’s just by the central café.

For more details about OMTEC, visit their main website. https://omtecexpo.com/

Join us for these remarkable events and be part of the future of the medical device industry!

Life Science Technologies

Life Science Technologies

Our vast range of manufacturing technologies include everything needed to produce innovative solutions for life science applications, and all in clean room conditions. From high precision CNC machining, to laser technologies and advanced surface treatments, we have the means to manufacture cutting-edge devices, components and instruments precisely and efficiently.

CNC Machining
 
Injection molding
 
Additive manufacturing
 
EDM
 
 
 
 
 

CNC machining

Our CNC machining facilitates us in meeting the complex and exacting demands of manufacturing devices, equipment, and components for a wide range of life science applications with precision and consistency. We can offer this technology at scale to support you with high production volumes.

We are equipped to perform high-quality turning, milling, and grinding, including Swiss turning for high-precision parts and precision milling for complex parts and mold making. We also have the machining capabilities to achieve complex flute and tip geometries.

Injection molding

Injection molding supports a diverse range of production processes. We offer in-house mold-making services and support high-volume and low-volume serial manufacturing to accommodate projects of any scale. Our plastic injection clean rooms ensure the highest standards of hygiene and quality.

We specialize in complex part injection and offer metal and plastic overmolding to create advanced, multi-material products. Atomization technology ensures that our injection molding processes are efficient and highly precise. Our comprehensive validation process guarantees consistent quality and compliance, including IQ/OQ/PQ validation.

Additive manufacturing

Whether for prototyping or serial manufacturing, our additive manufacturing technologies enable us to innovate at every stage of the product development and manufacturing process, supporting increased overall efficiency and advanced designs for intricate instruments, implants, components and assemblies.

We have proprietary knowledge in testing raw materials and defining trabecular structures and are capable of additive manufacturing with metals and plastics. Our post-manufacturing processes further enhance the quality and functionality of your final products, ensuring that they meet the rigorous standards required for life science applications.

Electrical Discharge Machining (EDM)

Electrical Discharge Machining (EDM) enables us to create complex shapes and features in hard and delicate materials without causing stress or deformation. This makes EDM ideal for manufacturing durable complex parts and assemblies with high precision.

EDM technology is also integral to our mold-making services. This technology’s high precision and capability to create complex geometries from a range of materials with excellent surface finishes make it perfectly suited to producing innovative and high-quality moulds for the varied needs of life science device manufacturers.

Laser technology

Advanced laser technology enables us to provide precision marking and welding, with a wide variety of applications. Laser welding enables precise and highly secure connections, effectively joining a wide range of materials, including dissimilar materials.

Precision laser marking allows us to precisely and permanently label metal parts with fine details, including serial numbers, barcodes, logos and data matrix codes.

Surface treatment

Surface treatments expand the range of possibilities for finishing and detailing life science devices and components.

We offer advanced surface treatments, including grinding, high-volume electropolishing, anodizing , coating and laser etchings to improve the hygiene, performance, and appearance of your devices. We can also apply fine details using laser etchings, heat treatments and inking.

Clean room manufacturing

Our specialized clean rooms support various stages of the manufacturing process, including plastic injection, plastic and metal overmolding, and assembly.

We ensure the production of safe and compliant devices by managing the packaging of complete procedure kits, single-use instruments, and implants, using either pre-validated or tailor-made solutions. Additionally, our clean rooms handle blister production and thorough product inspection to uphold the highest quality standards.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for life science companies. Our expertise spans product development, process optimization, packaging and regulatory.

Orthopedic Technologies

Orthopedic Technologies

We have all the necessary technologies to manufacture advanced orthopedic devices in clean room conditions. From high precision CNC machining, to laser technologies and specialized surface treatments, we have the means to manufacture cutting-edge devices, components and instruments precisely and efficiently.
CNC Machining
 
Injection molding
 
Additive manufacturing
 
EDM
 
 
 
 
 

CNC machining

CNC machining enables us to meet the complex and exacting demands of manufacturing orthopedic devices, components and instruments with precision and consistency. We can offer this technology at scale to support high production volumes.

We are equipped to perform high-quality turning, milling, and grinding, including Swiss turning for high-precision parts and precision milling for complex parts and mold making. We also have the machining capabilities to achieve complex flute and tip geometries.

Injection molding

Injection molding supports a diverse range of production processes. We offer in-house mold-making services and support both high-volume and low-volume serial manufacturing to accommodate projects of any scale. Our plastic injection clean rooms ensure the highest standards of hygiene and quality.

We specialize in complex part injection and offer metal and plastic overmolding to create advanced, multi-material products. Automation technology ensures that our injection molding processes are efficient and highly precise. Our comprehensive validation process guarantees consistent quality and compliance, including IQ/OQ/PQ validation.

Additive manufacturing

Whether for prototyping or serial manufacturing, our additive manufacturing technologies enable us to innovate at every stage of product development and manufacturing, supporting increased efficiency and advanced designs for intricate implants and instruments.

We have proprietary knowledge in testing raw materials and defining trabecular structures and are capable of additive manufacturing with metals and plastics. Our post-manufacturing processes further enhance the quality and functionality of your final products, ensuring that they meet rigorous industry standards.

Electrical Discharge Machining (EDM)

Electrical Discharge Machining (EDM) enables us to create complex shapes and features in hard and delicate materials without causing stress or deformation. This makes EDM ideal for implant and instrument manufacturing and complex parts and assemblies.

EDM technology is also integral to our mold-making services. This technology’s high precision and capability to create complex geometries from a range of materials with excellent surface finishes make it perfectly suited to the production of innovative and high-quality molds.

Laser technology

We use laser technology to provide precision marking and welding. Welding with laser technology enables precise and highly secure connections and is effective at joining a wide range of materials, including dissimilar materials.

Precision laser marking is also available, allowing for precise, permanent labeling of metal parts with logos, serial numbers, barcodes, or data matrix codes, including radial and 3-D engravings.

Surface treatment

Surface treatments, including laser etching, heat treatments and inking, expand the range of possibilities we can offer to you for finishing and detailing your orthopedic devices and components, from barcodes and serial numbers to 3-D engravings and careful marking for functional indicators.

We offer advanced surface treatments, including electropolishing, high-volume electropolishing, anodizing , coating and various grinding techniques to achieve the right finish, regardless of the destination or function of the device or component.

Clean room manufacturing

Clean room manufacturing ensures that all components are manufactured and processed in a controlled environment to maintain the highest levels of cleanliness and safety, including freedom from toxins and microorganisms and strict requirements for residual metallic particles.

We have specialized clean rooms for plastic injection, plastic and metal overmolding, and assembly, making us a strong link in your manufacturing process and supporting you in producing safety-compliant devices. Our complete Procedure Kits and single-use instruments and implants are prepared in these facilities in expertly designed, pre-validated, or tailor-made packaging.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for orthopedic companies. Our expertise spans product development, process optimization, packaging and regulatory.

Orthopedic Robotics

Orthopedic Robotics

As robotic surgery becomes increasingly prevalent, new solutions and methods are continually being introduced in orthopedics. We are ready to assist you in embracing these technological advancements by providing a comprehensive offering that enables you to efficiently validate new concepts and manufacture your robotics solutions under one roof.
 
 
 
 

Next generation instrumentation

Technologies such as computer-assisted navigation have created opportunities to resolve surgical challenges and necessitate the development of next-generation instrumentation to support these innovative procedures.

We are ready to assist you in making these transformative instruments a reality through tailored development and design services and the required manufacturing expertise to support you in every aspect of your next-generation instrumentation projects.

Complex part manufacturing

The components required to support enabling technologies demand a specialized focus on manufacturing complex parts, as well as an approach to development and manufacturing that supports close collaboration between subject matter experts.

We ensure that our customers’ precision parts for enabling technologies are designed and manufactured to meet their exact requirements, by sharing our significant expertise in complex part manufacturing.

Single-use solutions

Single-use solutions are closely tied to technological innovation, serving as catalysts for improved patient safety and optimized hospital cost structures. When combined with robotics, computer-assisted navigation or augmented reality solutions, they become multiplying factors in healthcare delivery.

Our core expertise lies in developing and manufacturing single-use solutions, ranging from individually packaged instruments to complex procedure kits that combine instrumentation and implants.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for orthopedic companies. Our expertise spans product development, process optimization, packaging and regulatory.

Orthopedic Power Tools

Orthopedic Power Tools

Healthcare professionals require dependable power tools to perform surgeries like any other profession. Our specialized power tools department is ready to help you deliver the highest quality power tools to hospitals worldwide. We take pride in being the technical backbone supporting various demanding surgical procedures.
 
 
 
 
Our expertise
 
 

From concept to solution

Our dedicated orthopedics team brings years of experience designing and manufacturing a broad array of components and comprehensive power tool solutions. Our capabilities range from crafting the outer shell to producing all types of handpieces, including torque-limiting devices.​

Integrated, specialized assembly

In addition to assembly, we also excel in disassembly, ensuring that every part, whether it remains in good condition or needs replacement after active use, is thoroughly inspected.

Our goal is to establish a systematic partnership with our customers, offering a robust preventive maintenance program to ensure that these high-performing products remain on the market for as long as possible.

Maintaining systematic partnerships

We further enhance our offerings by specializing in the manufacturing and development of single-use devices, such as complex procedure kits. This dedicated expertise allows us to provide our customers with a comprehensive range of solutions to meet their needs in various fields and treatment methods. ​

Our offering

We have the prerequisite technical capabilities and medical knowledge to support you in developing and manufacturing the following orthopedic power tool components and solutions:

  • Handpieces – we have the full range of technologies required to develop and manufacture every type of orthopedic handpiece.
  • Outer shells – we specialize in producing high quality outer shells, designed to excel in medical settings.
  • Torque limiting components ​- our additional proficiencies in mechanical and electronic engineering enable us to produce high quality, reliable torque limiting components.
  • We produce all types of cutting instruments. We combine advanced technologies to produce any cutting instrument you need.

Whatever aspect of our orthopedic power tool offering applies to you, we combine significant expertise and technological capabilities in several key areas to provide you with the best solution possible.

Our expertise

Reliable power tools for orthopedic surgery

Orthopedic surgeons need high-quality, dependable power tools. We provide the expertise and technology to manufacture complex parts and assemblies, ensuring these devices are reliable, safe, and compliant with industry standards.

CNC machining technology

Our extensive CNC machining capabilities include high-quality turning, grinding, and milling for the production of specialized components with complex geometries. These advanced techniques ensure the highest quality for orthopedic power tools.

Innovative additive manufacturing solutions

Additive manufacturing allows us to create complex geometries and customize metal and plastic components. This technology facilitates rapid prototyping and the development of intricate parts and structures, enhancing the design and functionality of orthopedic power tools.

Cost-effective injection molding and overmolding

Our expertise in injection molding offers high-quality, cost-effective solutions for producing complex parts. Additionally, we utilize metal and plastic overmolding techniques to integrate diverse materials, improving the design and performance of orthopedic power tools.

Efficient sterile packaging services

Our sterile packaging services cater to all types of consumables, ensuring cost-effectiveness, efficiency, and safety. Our accelerated packaging process extends shelf life up to 7 years and expedites time to market by up to 15 months through streamlined validation.

Flexible production capabilities

We support low-volume and high-volume production, providing the flexibility to explore any power tool project. Rest assured, we can accommodate your required production volumes with optimal efficiency.

General Enquiries

Elos Medtech is the product development and manufacturing partner of choice for orthopedic companies. Our expertise spans product development, process optimization, packaging and regulatory.

Orthopedic Procedure Kits

Orthopedic Procedure Kits

In recent years, we have given careful attention to developing and manufacturing highly complex procedure kits. These meticulously assembled kits include all the necessary instruments for the procedure and, in some cases, even pre-loaded implants.
This novel approach saves medical professionals time and reduces patient risks while providing hospitals, specialized clinics, and ASCs with greater transparency in health economics.
 
 
 
 
Our expertise
 
 

Focus on patient safety

We are experts in optimizing procedures and designing single-use devices and systems, ranging from single-packaged instruments to complex kits for complete surgeries. Our design board and clean room assembly line have seen many projects, whether standalone products or associated with technology.

We focus on enhancing patient safety and enabling all healthcare economic triggers for our customers and the healthcare system.

Innovation at every level

Our specialized facilities have strategically invested in technology and expertise to prioritize this product line. We’ve ensured a fully vertically integrated process from development through the intricate supply chain to integrating metal and plastic within the same cleanroom, including final packaging.

This is tailored specifically to provide you with the most advanced procedure kits possible.

Integrated validation and registration

Our commitment doesn’t end with manufacturing. We are on hand to support you with all quality and regulatory aspects of this specialized product line.

Our team of experts integrates early into the process to ensure that you can promptly submit your validation and registration documentation to the relevant healthcare system and preferred market.

Procedure kits: a health economic success story

Success Story in Health Economics: Value-based healthcare: Maximizing efficacy and managing risk with spinal implant technology – ScienceDirect​

€1,415

21 Min

Average Cost/Case Savings

Average OR-Time Savings

Life cycle assessment of a disposable and a reusable surgery instrument set for spinal fusion surgeries – ScienceDirect​

90%

5

Responsibility of cleaning and sterilization in green house gas emissions​

Ecological indicators between in favour of single use procedure kits​

Our expertise

Dedicated product development for procedure kits

We offer a dedicated product development team for every project, ensuring that your procedure kits are engineered with the highest level of medical and technical expertise. Our goal is to create valuable assets for all stakeholders, including hospitals, patients, and surgeons.

Expertise in complex components

Our orthopedic procedure kits often include complex parts and assemblies integral to the instruments and implants. As experts in developing and manufacturing these intricate components, we guarantee that each part meets the highest quality standards.

Flexible production volumes

No matter the expected production volumes for your procedure kit, we have the capabilities to support both low-volume and high-volume production. This flexibility ensures that we can efficiently accommodate your specific production needs.

Advanced CNC machining services

Our specialized CNC machining services include high quality turning and grinding for producing drills, pins, and guide wires, as well as precision milling for components with complex geometries. These capabilities ensure the production of top-quality procedure kit components.

Customization through additive manufacturing

With our advanced additive manufacturing technologies, we can create complex geometries and enhance customization for both metal and plastic components. This technology offers a wider range of options to tailor your procedure kit components perfectly.

Injection molding of complex parts

Our injection molding expertise provides cost-effective solutions for complex part production. We also offer metal and plastic overmolding techniques to integrate diverse materials, producing innovative and functional instruments and implants.

Comprehensive sterile packaging

Sterile packaging of the complete procedure kit, including implants and all types of consumables, is crucial for patient safety. We emphasize providing a procedure-ready solution that meets the highest cleanliness and efficiency standards.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for orthopedic companies. Our expertise spans product development, process optimization, packaging and regulatory.

Orthopedic Implants

Orthopedic Implants

When it comes to instruments, implants naturally follow suit. In our pursuit of offering a comprehensive solution to our customers, we specialize in both the manufacturing and development of a wide range of implants. This allows us to establish systemic partnerships with our customers, ensuring a balanced approach to addressing all aspects of orthopedic treatments.
Our offering
 
 
 
 

Our offering

We have the specialized medical device and general medical knowledge to support you in developing and manufacturing the following orthopedic implants:

  • Specialized joint implants, complemented by our proprietary knowledge in titanium surface polishing for high performing gliding surfaces to ensure maximal wear resistance and patient comfort.
  • Plates​ for a range of orthopedic surgery applications, including trauma, craniomaxillofacial surgery and the treatment of spinal pathologies.
  • Pins​ for a variety of trauma, craniomaxillofacial surgery, spine and sports applications as well as bone pins for joint reconstruction and half-pins for external fixation systems.
  • Screws​ including pedicle screws of all types to address spinal pathologies, interference screws for sports medicine, with further expertise in trauma and craniomaxillofacial surgery.
  • Interbody cages and rods for spinal surgeries.

We can provide you with access to all of the necessary technologies to manufacture orthopedic implants, with significant expertise in several key areas.

Our expertise

Managing low-volume and high-volume production

We can support both low-volume and high-volume production types, depending on your requirements, with various technologies to help you find the most effective solution based on your needs.

Advanced additive manufacturing capabilities

Additive manufacturing is a catalyst for innovation in implant design, creating new possibilities to realize complex geometries and improve customization of metal and plastic components. We can support you through our proprietary knowledge of trabecular structures, post-manufacturing processes, and the testing of raw materials.

Special surface treatments

We have proprietary knowledge in titanium surface polishing for high-performing gliding surfaces, enabling you​​​ to ensure maximal wear resistance and patient comfort in your orthopedic implants.

Sterile packaging services

Our expert sterile packaging service is available for implants and all consumables and is simultaneously cost-effective, efficient and safe. Our accelerated packaging process can enable you to extend shelf life to 7 years and expedite your time to market by up to 15 months by streamlining the validation process.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for orthopedic companies. Our expertise spans product development, process optimization, packaging and regulatory.

Orthopedic Instruments

Orthopedic Instruments

There are many ways to perform surgery and change a patient’s life. Surgeons rely on more than just their skills—they need the best tools to extend their capabilities. This is where instruments come into play, and it’s where we excel. Our role is to offer MedTech companies comprehensive instrument development and manufacturing services, ensuring the creation of high-performing instruments that empower surgeons and enhance patient outcomes.
Our offering
 
Our expertise
 
 

We are instrument makers at heart

The synergy between our manufacturing facilities allows us to offer you a comprehensive range of services, including the ability to manufacture and develop every component required for an orthopedic instrument tray.

Our offering

Instrument types

We have the specialized medical device and general medical knowledge to support you in developing and manufacturing the following orthopedic instruments:

  • Cutting blocks
  • Drills
  • Guide wires
  • Drill guides
  • Bone pins
  • Acetabular reamers
  • Osteoprofilers
  • Extra-medular alignment tools
  • Intra-medular alignment tools
  • Impactors
  • Retractors
  • Depth gauges
  • Torque wrenches
  • Next-gen instruments for enabling technologies

Next generation instrumentation

Newly emerged technologies such as computer-assisted navigation have created opportunities to resolve surgical challenges, and necessitate the development of next-generation instrumentation to support these innovative procedures.

We are ready to assist you in making these transformative instruments a reality through tailored development and design services and the required manufacturing expertise. This will ensure that your next-generation instrumentation is perfectly suited to the task at hand.

Maintaining systematic partnerships

We excel at keeping instruments functional for the longest period. We do this by thoroughly inspecting every part, whether it remains in good condition or needs replacement after active use.

We aim to establish a systematic partnership to offer you a robust preventive maintenance program. This approach is vital for us and the end consumer, as it ensures that high-performing products remain on the market for as long as possible.

Complete single-use solutions

We further enhance our offerings by specializing in the manufacturing and development of single-use devices, such as complex procedure kits. This dedicated expertise allows us to provide our customers with a comprehensive range of solutions to meet their needs in various fields and treatment methods.

Our expertise

High-performance surgical instruments

Creating high-performing instruments is essential for empowering surgeons and improving patient outcomes. We excel in crafting these critical tools with our extensive expertise in manufacturing complex parts and assemblies, supporting a broad range of production processes.

Advanced CNC machining services

Our specialized CNC machining services include high-quality turning and grinding for producing drills, pins, and guide wires, as well as precision milling for components with intricate geometries. These advanced capabilities ensure top-quality results for surgical instruments.

Innovating in instrument design

Our advanced additive manufacturing technologies enable us to create complex geometries and enhance customization for both metal and plastic components. This technology allows for rapid prototyping and the development of intricate components and structures, driving innovation in surgical instrument design.

Expertise in injection molding and overmolding

Through our injection molding expertise, we offer high-quality, cost-effective solutions for complex part production. Additionally, our metal and plastic overmolding techniques integrate diverse materials to produce innovative and ergonomic orthopedic instruments.

Comprehensive sterile packaging solutions

Our sterile packaging services cater to all types of instruments, including single-use solutions. This process is cost-effective, efficient, and safe. Through an accelerated validation process, it extends shelf life up to 7 years and reduces time to market by up to 15 months.

Versatile production capabilities

We serve a diverse range of orthopedic clients with low-volume and high-volume production capabilities. This flexibility ensures we can meet your specific project requirements with optimal efficiency and seamlessly accommodate various production volumes.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for orthopedic companies. Our expertise spans product development, process optimization, packaging and regulatory.

Orthopedic Enabling Technologies

Enabling Technologies

Technological advancements in orthopedic surgery have profoundly transformed surgical methods, leading to improved patient outcomes. One remarkable innovation is computer-assisted navigation systems, with or without robotic assistance. These systems harness advanced imaging techniques and sophisticated algorithms to offer surgeons real-time guidance during procedures.

Our role is unequivocal: ​

To provide our customers with a comprehensive solution and partnership, enabling them to seamlessly and efficiently introduce these groundbreaking innovations into their markets.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for orthopedic companies. Our expertise spans product development, process optimization, packaging and regulatory.

Orthopedic Sports Medicine

Sports Medicine

We’re committed to providing cutting-edge instruments and implants tailored for athletic injuries, addressing everything from ligament strains to fractures. But we’re more than suppliers; we excel in optimizing procedures, offering single-use solutions and procedure kits. Ultimately, our goal is to empower surgeons and customers, revolutionizing patient outcomes with innovative solutions. ​
Our offering
 
 
 
 

Our offering

We are ready to provide you with expert guidance in developing and manufacturing the following sports medicine solutions:

  • Suture anchors
  • All types of screws
  • Instruments – guide wires, cutting tools, introducers, and drill guides.

Single-use solutions

We have deep expertise in developing and manufacturing single-use solutions, from single packaged devices through to complex procedure kits which include a pre-loaded implant.

This unique specialization allows us to provide you with a comprehensive range of single-use solutions to meet your customers’ sports medicine requirements.

Our expertise

Comprehensive solutions for sports medicine

Addressing various athletic injuries, from ligament strains to fractures, presents unique challenges for sports medicine professionals. Our extensive expertise in manufacturing complex parts and assemblies, along with our deep understanding of medical devices and general medicine, supports you in enhancing patient outcomes.

Specialized CNC machining for precision components

We are equipped with advanced CNC machining capabilities, including high-quality turning and grinding for the production of drills, pins, and guide wires and precision milling for components with intricate geometries. Our expertise ensures top-quality results for sports medicine applications.

High-quality injection molding and overmolding

We excel in injection molding to deliver cost-effective, high-quality solutions for complex part production. Our proficiency in metal and plastic overmolding techniques allows us to integrate materials with diverse properties, enhancing the functionality and durability of your products.

Innovative additive manufacturing

Additive manufacturing drives innovation in the design of implants and instruments, enabling the creation of complex geometries and customized components in both metal and plastic. This technology streamlines our design and manufacturing processes, improving cost-effectiveness and efficiency.

Expert sterile packaging solutions

Our sterile packaging services cater to implants and various instruments, including single-use solutions. Our packaging process is cost-effective, efficient, and safe. Through an expedited validation process, we can extend shelf life up to 7 years and reduce time to market by up to 15 months.

Flexible production capabilities for diverse needs

We serve a wide range of orthopedic clients with low-volume and high-volume production capabilities. This flexibility ensures we can meet your specific project requirements with optimal efficiency and seamlessly accommodate various production volumes.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for orthopedic companies. Our expertise spans product development, process optimization, packaging and regulatory.

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