BU
Medical Equipment
Orthopedic Instruments
There are many ways to perform surgery and change a patient’s life. Surgeons rely on more than just their skills—they need the best tools to extend their capabilities. This is where instruments come into play, and it’s where we excel. Our role is to offer MedTech companies comprehensive instrument development and manufacturing services, ensuring the creation of high-performing instruments that empower surgeons and enhance patient outcomes.
Get in touch
Polymer Solutions for Medical Devices
Polymer Solutions for Medical Devices
With expertise in PEEK and other advanced materials, we produce complex, tight-tolerance components essential for high-performance medical applications—from HPLC fittings and fingertights to pacemaker connectors and ventilator nozzles.
Get in touch
Single-Use Devices & Disposables
Polymer Solutions for Single-Use Devices & Disposables
Single-use medical devices and disposables play a critical role in diagnostics, testing, and patient care, ensuring hygiene, precision, and regulatory compliance in IVD (In Vitro Diagnostics), IVF (In Vitro Fertilization), AST (Antimicrobial Susceptibility Testing), and other healthcare applications.
Scalable Solutions for High-Precision Medical Disposables
One-Stop Shop
One-Stop Shop
Our comprehensive range of services allows you to focus on your core business while leveraging our infrastructure, polymers expertise, and advanced manufacturing capabilities. We cover every stage of product development, regulatory support, and the high-precision manufacturing of polymer components for medical device, diagnostics, and life science applications.
Research and Development
Developing your ideas
Our first step in the R&D process is to understand the project requirements and your goals in detail to ensure we share your view of successful outcomes.
We thoroughly analyze your guidelines so we can develop the best possible solutions. Based on this understanding, we will collaborate to create a detailed project plan that outlines the entire development process.
Always thinking ahead.
With our focus on ready-to-use solutions, we look beyond designing products that are easy to manufacture and prioritize achieving your visions.
This means a detailed examination of every specific need from the beginning of our partnership so we can be sure to consider everything during product development.
Prototyping
Throughout the prototyping process, we combine advanced technologies and techniques to transform your concepts into physical prototypes.
We employ a wide range of manufacturing techniques to provide our customers with high-quality prototypes to serve as the basis for further testing and evaluation.
Certification Support
We stand by your side throughout the certification process, supporting you in communication with the Notified Body and authorities. We can participate in audits and help identify and address any deviations to ensure a smooth certification process.
Given our specialized focus on delivering ready-to-use solutions, we are well-equipped to ensure that the medical devices coming out of our facilities meet the highest standards of safety and cleanliness.
As part of our sterilization management service, we work with you to assess your particular needs and support you in choosing the best sterilization methods. We work with trusted and qualified partners to perform sterilization efficiently and compliantly.
Design for Manufacturing (DfM)
Our “Design for Manufacturing” service focuses on optimizing the design of medical devices during the development phase. This is to ensure efficient and cost-effective manufacturing of your future medical devices.
By considering manufacturing aspects such as material selection, production methods, and assembly processes, we enable smooth and high-quality manufacturing for your products while meeting regulatory requirements.
Quality Management
We understand the importance of effective quality management to meet the high demands of the Medtech industry.
Our specialized team integrates quality management fully into the development and manufacturing process of your products, right through to final delivery, to ensure that your products meet the highest standards.
Regulatory Expertise
We support you in complying with the applicable regulatory requirements and standards for medical device manufacturing.
Our experts are well-versed in regulatory regulations and can assist you in obtaining the necessary certifications and conformity assessments to ensure the smooth market entry of your products.
Regulatory analysis and consultation
Our service includes thoroughly analysing your product design and concept to ensure it complies with regulatory requirements.
We offer regulatory consultations during the development phase to maximize your chances of certification success. Our experts support you with advice and recommendations on potential improvements to meet requirements and successfully complete certification.
Automated Production Set-Up
Our automated cleanroom production setup ensures high-efficiency, contamination-free manufacturing for medical polymer components, supporting both low and high-volume production with consistent quality and regulatory compliance.
By leveraging advanced robotics, process automation, and ISO-certified cleanroom environments, we minimize human intervention, reduce costs, and enhance precision for single-use devices, diagnostic consumables, and implantable components.
Validation
Every medical device must undergo a series of validations. Even before manufacturing begins, an experienced partner is needed to ensure the quickest possible market entry.
Our quality department supports you throughout the validation process, FDA/CE documentation, and registration of your medical device.
Validation support
In the area of validation, we support you in creating a product-specific validation program as well as in organizing and conducting the validation itself.
Medical device validations are carried out in-house or in collaboration with accredited partners.
Benefit from the extensive experience of our experts, who can assist you with:
- Cleaning validation
- Packaging validation
- Sterilization validation
- Transport and environmental simulations
Sterilization Management
In line with our unique focus on delivering ready-to-use solutions, we are experts in ensuring that your medical devices meet the highest safety and cleanliness standards.
As part of our sterilization management service, we collaborate with you to assess your needs and select the most appropriate sterilization methods.
Partnering with trusted and qualified experts, we guarantee efficient and compliant sterilization of your medical devices.
Get in touch
Mold-Making for Medical Devices
Expertly Designed Molds for Medical Devices
With decades of expertise in medical-grade mold-making, we provide custom tooling solutions to optimize manufacturing efficiency, cost-effectiveness, and product reliability.
Our Mold Making Expertise
Our capabilities in mold-making for medical devices enables accelerated production timelines, ensure quality control, and enhance process stability across a wide range of medical polymer applications.
We provide:
Custom Mold Design for Complex Medical Devices
- Engineering of high-precision, multi-cavity, and micro-featured molds for applications including diagnostics, single-use devices, and implantable components.
- Expertise in tight-tolerance tooling for PEEK and other high-performance polymers.
Optimization for High-Efficiency Injection Molding
- Designed for repeatability, longevity, and seamless integration with high-volume production.
- Expertise in mold flow analysis and DfM (Design for Manufacturing) to reduce cycle times and minimize material waste.
Advanced Tooling for Specialized Applications
- Overmolding solutions to combine metals with high-performance polymers.
- Multi-shot molding and insert molding capabilities for the most intricate medical device designs.
In-House Maintenance & Tool Optimization
- Full-service mold maintenance to extend tool lifespan and performance consistency.
- On-site modifications and adjustments, ensuring minimal downtime and maximum efficiency.
Reach out to us using the form below to discuss the specifics of your project, and a member of the mold engineering team will be in touch.
Explore related capabilities
In addition to mold making services, we also offer full injection molding and secondary processing solutions for polymer-based medical components.
Injection Molding
From low-volume prototyping to high-volume production runs, equipped to support you as you scale.
Secondary Processes
Advanced in-house processing, to enable shorter lead times and reduced operational complexity.
High-precision mold making expertise
Injection Molding
Injection Molding for Medical Devices
From complex, low-volume prototypes to high-volume production of several hundred million parts, we provide tailored injection molding solutions designed to meet the strictest industry requirements.
Scalable Injection Molding Capabilities
Our injection molding facilities enable production at scale for components with tight tolerances, complex geometries, and superior material properties.
We offer expertise in:
- Production Volume Flexibility – Supporting both low-volume, complex components and high-volume manufacturing of several hundred million parts annually.
- Insert & Overmolding – Combining different materials and components for enhanced functionality, ergonomics, and performance.
- Single & Multi-Cavity Molds – Optimizing efficiency and consistency, ensuring scalability and cost-effectiveness for every project.
- PEEK Polymers – Deep insight into the complexities of PEEK processes for Medtech applications.
- Liquid Silicone Rubber (LSR) Molding – Our LSR molding solutions enable production of intricate biocompatible components, able to withstand high temperatures.
- ISO-Class 8 & White Room Production – Ensuring strict contamination control and compliance for medical and life science components.
Our automated, cleanroom-ready production processes enhance scalability and quality control, allowing for efficient, high-precision manufacturing at any scale.
Secondary Processes
We combine highly automated production with in-house secondary capabilities for injection molded components:
- Cleanroom Assembly & Packaging – Seamless integration of molding, assembly, and sterile packaging for ready-to-use medical components.
- Laser Marking & Welding – High-precision marking for traceability and welding for durable polymer bonding.
- Pad Printing & Ultrasonic Welding – Ensuring functional integration and branding of components for specialized applications.
- Scalability & Cost Efficiency – Advanced automation minimizes waste, reduces costs, and enhances repeatability across production runs.
Explore related capabilities
In addition to injection molding solutions, we offer a wide range of services to support medical device development and manufacturing.
Related services include:
Mold Making
Custom tooling solutions to optimize manufacturing efficiency, cost-effectiveness, and product reliability.
Sterile Packaging
Sterile packaging, validation, and logistics services to increase product efficacy and reduce lead times.
High-precision and high-volume injection molding solutions.
Patient Story: Elizabeth’s Journey of Strength – A Recovery in Progress
Life can change in an instant. For Elizabeth, that instant came two weeks after one of the proudest moments of her life — qualifying for the 2025 Age Group Aquabike World Championships. She was in peak physical shape, enjoying life to the fullest with her husband and two dogs, balancing her love for triathlon with walking and biking holidays and working. Then — a bike accident left her with a T12 burst fracture and a spinal cord injury, setting her on a path she never anticipated. This is Elizabeth’s own story.
The Moment Everything Changed
The accident was severe. My T12 fracture was unstable and required immediate stabilization with rods and pedicle screws. For nine weeks, I remained in the care of North Bristol NHS Trust, adapting to a new reality. In those early days, the outlook was uncertain. My only glimmer of hope was the faint twitch of my quadriceps muscle. It wasn’t much, but it was enough to fuel my determination.
With the exceptional care of skilled nurses and physiotherapists, coupled with the expertise of medical device companies like Elos Medtech, my recovery began. These devices—precisely engineered to stabilize and support my spine—gave me a foundation to start rebuilding my strength. Without them, I wouldn’t be standing today.
X-ray showing Elizabeth’s spine with metalwork to fix the fracture
Small Steps, Big Progress
Coming home after those initial nine weeks was bittersweet. On one hand, I was thrilled to return to the comforts of home. On the other, I knew this marked the beginning of a long and challenging recovery. With the aid of a four-wheeled walker, I could manage short distances.
Fast forward two months, and I’ve made strides—literally. My quadriceps and hamstrings are stronger, and I can now use the walker for longer distances. The exercises prescribed by my physiotherapists, coupled with hours of dedication each day, are starting to pay off.
A Team Effort
Recovery isn’t just about physical progress. The psychological shift after an injury like mine is monumental. It’s here that I’ve been blessed with an incredible support network.
• The Professionals: The physiotherapists at North Bristol NHS Trust and later Hobbs have been unwavering in their commitment. Their knowledge and encouragement keep me focused on where I want to go.
• My Family and Friends: They’ve been my rock. From helping with daily tasks to simply being there when I needed a shoulder to lean on, their support has been invaluable.
• Innovators in Healthcare: The medical devices that stabilized my spine are more than just metal and screws—they’re a testament to human ingenuity and dedication. Companies like Elos Medtech enable stories like mine to exist, crafting the tools that bridge the gap between injury and recovery.
Before the accident Elizabeth was in peak physical condition
Looking Ahead
Every day, I remind myself that recovery is a marathon, not a sprint. I may not know what the future holds, but I’m determined to one day cross a triathlon finish line again. Whether that day is months or years away, I know it’s possible because I’ve seen what determination, support, and innovation can achieve.
To anyone facing a similar journey, I’d say this: take it one step at a time. Celebrate the small victories and surround yourself with people who believe in your potential. And never underestimate the power of collaboration—between patients, healthcare professionals, and companies like Elos Medtech—to make recovery possible.
Elizabeth’s story is a testament to the resilience of the human spirit and the impact of cutting-edge medical technology. At Elos Medtech, we are honored to play a small but vital role in stories like hers. Together, we strive to empower patients and healthcare professionals with the tools they need to achieve extraordinary outcomes.
Private label
Private label
Private label (OEM) from Elos Medtech can help you increase your competitiveness – seamlessly expanding your offerings without the complexity and time required to design and develop the products yourself.
Our extensive background serving global dental companies has made us experts in product design and regulatory requirements, leading to our own line of innovative products.
Elos Accurate®
With Elos Accurate®, we provide a high quality digital dentistry solution to help you fill gaps in your product offerings. The FDA and MDR compliant Elos Accurate components integrate seamlessly into your existing workflows, enabling a predictable and streamlined solution for dental professionals from scan to design to manufacturing.
Through the Elos Accurate® portfolio, we offer immediate enhancements and collaborative design opportunities to support you at every step.
We offer three models for commercialization of Elos Accurate:
- Sell with Elos Accurate® Brand Name, or
- Use Your Own Brand Name, or
- Promote with Your Own Brand Name with A Customized Design
For more information and to explore how Elos Accurate® can enhance your practice, visit our dedicated Dental Professional page or reach out to our knowledgeable Sales team. We’re here to support you every step of the way.
Digital Libraries
Maintaining digital libraries with the latest updates from major open software providers can be complex. As technology and software evolve, it’s crucial to continuously update your libraries to ensure your customers can leverage all the available benefits, regardless of the software they use.
We offer services to help you build digital libraries for 3shape, exocad and Dental Wings. Our solutions leverage the latest features and capabilities within these software platforms – whether you’re building the library in-house, based on files supplied by Elos Medtech, or if you would like us to handle the entire process, from file creation to ongoing library maintenance.
With over a decade of experience in optimizing user-friendly libraries, we can provide streamlined solutions to meet your customers’ needs. Thanks to our close collaboration with business partners and end-users, we have gained extensive insights into the importance of usability, correct alignment, and proper mesh structure for an optimal user experience.
Instruments
Ensuring patient safety is paramount in dental implant surgery, where reliable torque wrenches are indispensable tools. We offer a range of torque wrenches designed for both surgical and restorative applications, catering to the needs of leading implant companies.
Our own design Elos torque wrenches feature a simplified two-piece design that streamlines maintenance and sterilization, providing convenience for dental professionals. These tools are engineered for accuracy, compatibility with common implant systems, and easy cleaning – adding significant value to the operating room.
Complementing our torque wrenches, Ganter Dental Ratchets are tailored to meet dental practitioners’ precision, functionality, and aesthetic preferences. Crafted for durability and effortless handling, these ratchets enhance the efficiency and effectiveness of dental procedures.
Ganter Mandrels encompasses the most comprehensive range of mandrels for dental technology, offering unparalleled versatility and reliability. Delivering consistent performance and exceptional results, our mandrels can also be customized to unique specifications, allowing seamless integration into dental workflows.
Explore our dental OEM solutions.
Dental Product Manufacturing Solutions
Dental Product Manufacturing Expertise
Driven by innovation, efficiency and quality, we cater to diverse market demands with unparalleled proficiency. Our advanced manufacturing capabilities enable the development of a wide range of dental products, including prosthetics, instruments and implants.
Dental Prosthetics
We specialize in dental implantology, utilizing advanced technologies to ensure precision and maintain the highest standards of hygiene. We offer an array of prosthetic components tailored to meet the specific requirements of our customers.
Dental Instrument Manufacturing
We offer a comprehensive selection of high-quality dental instruments, from dental drills to torque wrenches.
We offer dental professionals complete solutions with the essential tools to deliver exceptional patient care. Our dedicated manufacturing process ensures a consistently superior level of instrument quality.
Dental Implant Manufacturing
Dental implants are long-term solutions that require precision, strict hygiene control, and effective osseointegration. We have invested in advanced technologies and surface techniques, to provide reliable solutions for dental implantation. With a wealth of experience and specialized knowledge, we guarantee high-quality implants that support success in dental treatments.
