Injection Molding for Medical Devices
From complex, low-volume prototypes to high-volume production of several hundred million parts, we provide tailored injection molding solutions designed to meet the strictest industry requirements.
Scalable Injection Molding Capabilities
Our injection molding facilities enable production at scale for components with tight tolerances, complex geometries, and superior material properties.
We offer expertise in:
- Production Volume Flexibility – Supporting both low-volume, complex components and high-volume manufacturing of several hundred million parts annually.
- Insert & Overmolding – Combining different materials and components for enhanced functionality, ergonomics, and performance.
- Single & Multi-Cavity Molds – Optimizing efficiency and consistency, ensuring scalability and cost-effectiveness for every project.
- PEEK Polymers – Deep insight into the complexities of PEEK processes for Medtech applications.
- Liquid Silicone Rubber (LSR) Molding – Our LSR molding solutions enable production of intricate biocompatible components, able to withstand high temperatures.
- ISO-Class 8 & White Room Production – Ensuring strict contamination control and compliance for medical and life science components.
Our automated, cleanroom-ready production processes enhance scalability and quality control, allowing for efficient, high-precision manufacturing at any scale.
Secondary Processes
We combine highly automated production with in-house secondary capabilities for injection molded components:
- Cleanroom Assembly & Packaging – Seamless integration of molding, assembly, and sterile packaging for ready-to-use medical components.
- Laser Marking & Welding – High-precision marking for traceability and welding for durable polymer bonding.
- Pad Printing & Ultrasonic Welding – Ensuring functional integration and branding of components for specialized applications.
- Scalability & Cost Efficiency – Advanced automation minimizes waste, reduces costs, and enhances repeatability across production runs.
Explore related capabilities
In addition to injection molding solutions, we offer a wide range of services to support medical device development and manufacturing.
Related services include:
Mold Making
Custom tooling solutions to optimize manufacturing efficiency, cost-effectiveness, and product reliability.
Sterile Packaging
Sterile packaging, validation, and logistics services to increase product efficacy and reduce lead times.