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Advanced Surgical

Neurosurgery

Neurosurgery

As a premier contract manufacturing and development organization for medical devices, we specialize in collaborating with MedTech companies to pioneer innovative solutions tailored to the unique challenges of cancer treatment. With our precision engineering and cutting-edge technology expertise, we empower medtech firms to deliver transformative oncological solutions to the market.
Our offering
 
 
 
 

Our offering

Diagnostics and treatment solutions

Cancer treatment necessitates highly specialized devices tailored to specific stages of care. We take pride in our ability to manufacture medical devices that meet the stringent demands of oncological therapies, whether a simple syringe for medication administration or a sophisticated ultrasound needle or cannula for interventional procedures.

We can support you in developing devices for every aspect of cancer treatment, from supplying components for imaging equipment to designing drug delivery systems for crucial medications.

Enabling technologies

Our commitment to innovation drives us to offer expert assistance in designing and manufacturing cutting-edge components crafted from metal and/or plastic, whether for robot-assisted surgeries or minimally invasive interventions such as focal cryotherapy.

Sterile solutions

Single-use consumables

Sterile, single-use solutions are closely tied to technological innovation, serving as catalysts for improved patient safety and optimized hospital cost structures. Combined with robotics, computer-assisted navigation, or augmented reality solutions, they have become multiplying factors in healthcare delivery.​

​Our core expertise lies in developing and manufacturing single-use solutions, ranging from individually packaged devices to complex procedure kits that combine instrumentation and implants.

Procedure Kits

The Procedure Kits we design and manufacture for our customers are meticulously assembled to include all the necessary instruments for the procedure in question and, in some cases, even pre-loaded implants. This novel approach saves time for medical professionals and reduces risks for patients.

Sterile packaging

We specialize in crafting sterile packaging solutions for any product, offering either tailor-made or pre-validated packaging to give you the choice between maximum customization or reduced time to market. Our pre-validated packaging can streamline the validation process by up to 15 months while also extending shelf life to 7 years.

Our expertise

Specialized manufacturing for oncology

With our extensive experience in crafting complex parts and assemblies, combined with deep medical device and general medical expertise, we are your ideal partner for developing and manufacturing oncology specific devices.

Advanced CNC machining

Our cutting-edge CNC machining capabilities include high quality turning, grinding, and precision milling. These technologies enable us to produce intricate components with complex geometries, ensuring top-tier quality for oncology devices.

Innovative injection molding and overmolding solutions

We excel in injection molding, offering cost-effective, high-quality solutions for creating complex parts. Our expertise in metal and plastic overmolding allows us to combine diverse materials, enhancing the performance of oncology instruments and devices.

Pioneering additive manufacturing techniques

Additive manufacturing enables us to produce highly customized components with intricate geometries in metal and plastic. This technology streamlines our production processes, improving cost efficiency and speeding up the time to market for oncology devices.

Sterile packaging services

Our sterile packaging services can be customized to meet the specific needs of oncology products, ensuring safety, efficiency, and cost-effectiveness. Our accelerated packaging process can extend shelf life up to 7 years and expedite time to market by up to 15 months through streamlined validation.

Versatile production capabilities

We support low-volume and high-volume production, offering the flexibility needed for any project size. Our efficient production processes ensure we meet your specific volume requirements with the highest level of quality and reliability.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for life science companies. Our expertise spans product development, process optimization, packaging and regulatory.

Cardiovascular Therapies

Cardiovascular Therapies

Cardiovascular procedures create unique challenges requiring innovative solutions to ensure the best outcomes for patients. We specialize in empowering our clients to achieve breakthroughs in patient care by focusing on precision engineering and deploying cutting-edge technologies. From concept to market, we are committed to driving excellence and advancing the forefront of cardiovascular surgery.
Our offering
 
 
 
 

Our offering

At the heart of precision

We provide our customers with expertise in designing and manufacturing precision components to be used in various cardiovascular therapies, from angiography to ablation procedures, pacemaker surgeries, and interventional Cardiology.

Handling complex assemblies

In addition to highly specialized components, our dedicated team excels in managing the most demanding and intricate assemblies. We specialize in delivering ready-to-use devices, whether reusable or disposable and always ensure that they are packaged according to specification and ready for final delivery.

Next generation instruments

The emergence of new technologies presents fresh approaches to surgical challenges, necessitating the development of next-generation instrumentation to support these innovative procedures. We stand ready to assist, offering tailored development and design services, as well as manufacturing expertise, to bring these new instrument to life.

Sterile solutions

Single-use solutions

Sterile, single-use solutions are closely tied to technological innovation, serving as catalysts for improved patient safety and optimized hospital cost structures. Combined with robotics, computer-assisted navigation, or augmented reality solutions, they have become multiplying factors in healthcare delivery.​

Our core expertise lies in developing and manufacturing single-use solutions, ranging from individually packaged devices to complex procedure kits that combine instrumentation and implants.

Procedure Kits

The Procedure Kits we design and manufacture for our customers are meticulously assembled to include all the necessary instruments for the procedure in question and, in some cases, even pre-loaded implants. This novel approach saves time for medical professionals and reduces risks for patients.​

Operation sets

Many cardiovascular therapies are now performed in a minimally invasive setting, often in specialized catheterization labs outside of the standard operating room. For customers seeking a complete solution, we can create and package custom sets, such as comprehensive angiography sets, including all the necessary devices to prepare the patient for their procedure efficiently.​

Sterile packaging

We specialize in crafting sterile packaging solutions for every type of product. We offer either tailor-made or pre-validated packaging, giving you the choice between maximum customization or reduced time to market. Our pre-validated packaging saves time by streamlining the validation process, cutting it down by up to 15 months, while also extending shelf life to 7 years.

Our expertise

Specialized manufacturing of complex parts and assemblies

With our extensive expertise in producing complex parts and assemblies, deep medical devices and general medical knowledge, we are an ideal partner for developing and manufacturing devices for cardiovascular therapies.

Precision CNC machining for intricate components

Our advanced CNC machining capabilities include high-quality turning, grinding, and precision milling. These technologies enable us to produce intricate components with complex geometries, ensuring the highest quality for cardiovascular therapy devices.

Innovative injection molding and overmolding

We excel in injection molding, providing high-quality and cost-effective solutions for producing complex parts. Our proficiency in metal and plastic overmolding allows us to integrate diverse materials, enhancing the performance and durability of your devices and instruments.

Cutting-edge additive manufacturing techniques

Additive manufacturing allows us to create highly customized components with intricate geometries in both metal and plastic.

This technology optimizes our production processes, offering improved cost-efficiency and faster time to market for your cardiovascular therapy devices.

Comprehensive sterile packaging solutions

Our sterile packaging services can be tailored to suit your cardiovascular products, ensuring safety, efficiency, and cost-effectiveness. Alternatively, our accelerated packaging process can extend shelf life up to 7 years and expedite market readiness by up to 15 months through streamlined validation.

Flexible production capabilities

We support low-volume and high-volume production, providing the flexibility needed for any project size. Our efficient production processes ensure we meet your specific volume requirements with the highest level of quality and efficiency.

Partnering for success in cardiovascular therapies

We bring a holistic approach to developing and manufacturing cardiovascular devices, leveraging our technical skills and medical knowledge to support your projects from concept to market. Trust us to deliver exceptional quality and innovation for your cardiovascular therapy solutions.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for life science companies. Our expertise spans product development, process optimization, packaging and regulatory.

Endoscopy

Endoscopy

Endoscopy has applications across many medical disciplines. It provides patients with the benefits of a minimally invasive approach to diagnosing and treating numerous conditions.
We have honed our expertise in developing and manufacturing precision components, instruments and components for enabling technologies. We have established ourselves as a trusted partner to MedTech companies, allowing these complex and varied procedures.
Our offering
 
 
 
 

Our offering

Precision components

Long and narrow with tight tolerances, these are the parts where our customers trust us for their endoscopy product lines. Our expertise in this area is substantial, as we have had the privilege of handling these complex specifications for several years now.

Instruments

Our expertise in precision parts enables us to create highly accurate assemblies for endoscopic instruments. We ensure that we can offer our diverse range of customers not only precision endoscopic housings and trocars but also a majority of instruments that can be inserted through them.​

Enabling technologies

For several years, digital surgery has been gaining ground and is set to become the gold standard for all types of endoscopic procedures. In product development and manufacturing, we assist our customers in addressing these challenges by planning for the next generation of components needed to meet these evolving demands.

Knowing our limits

In the realm of endoscopic surgery, we understand the technological boundaries and are committed to working closely with our valued customers to fully define their needs. While we leave the optics and their assemblies to the experts, our commitment is in manufacturing complex compoments, delivering precision, and providing innovative solutions tailored to their specific requirements.

Sterile solutions

Single-use solutions

We are experts in developing and manufacturing disposable components and devices, ranging from single-packaged devices to complex kits for complete surgeries.

Procedure Kits

The Procedure Kits we design and manufacture for our customers are meticulously assembled to include all the necessary instruments for the procedure in question and, in some cases, even pre-loaded implants. This novel approach saves time for medical professionals and reduces risks for patients.​

Sterile packaging

We specialize in crafting sterile packaging solutions for every type of product. We offer either tailor-made or pre-validated packaging, giving you a choice between maximum customization or reduced time to market. Our pre-validated packaging saves time by streamlining the validation process, cutting it down by up to 15 months and extending shelf life to 7 years.

Our expertise

Precision manufacturing for endoscopy devices

We specialize in producing intricate parts and assemblies, leveraging our extensive medical device and general medical knowledge to be your ideal partner in developing and manufacturing endoscopy devices.

Advanced CNC machining capabilities

Our state-of-the-art CNC machining capabilities include high-precision turning, grinding, and precision milling. These advanced technologies allow us to produce components with complex geometries, ensuring exceptional quality for your endoscopy devices.

Innovative injection molding and overmolding

Our injection molding expertise provides cost-effective, high-quality solutions for intricate parts. Additionally, our metal and plastic overmolding techniques integrate various materials to enhance the functionality and durability of endoscopy components.

Cutting-edge additive manufacturing

We utilize cutting-edge additive manufacturing technologies to create complex geometries and customize metal and plastic components. This approach optimizes our manufacturing processes, enhancing cost-effectiveness and reducing time to market.

Comprehensive sterile packaging solutions

Our sterile packaging services are designed for all types of endoscopy products, offering cost-effective, efficient, and safe packaging. Our accelerated process extends shelf life up to 7 years and expedites market readiness by up to 15 months through streamlined validation.

Versatile production capabilities

We are equipped to handle both low-volume and high-volume production, providing the flexibility to meet your specific project requirements. You can rely on us to efficiently manage your production volumes with the highest level of quality and efficiency.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for life science companies. Our expertise spans product development, process optimization, packaging and regulatory.

Technologies

Manufacturing technologies for advanced surgical products.

Our vast range of manufacturing technologies include everything needed to produce innovative solutions for life science applications, and all in clean room conditions. From high precision CNC machining, to laser technologies and advanced surface treatments, we have the means to manufacture cutting-edge devices, components and instruments precisely and efficiently.
CNC Machining
 
Injection Molding
 
Additive Manufacturing
 

EDM

Laser Technology
 
 
 
 

CNC Machining

Our CNC machining facilitates us in meeting the exacting demands of manufacturing complex components for a wide range of surgical applications with precision and consistency. We can offer this technology at scale to support you with high production volumes.

We are equipped to perform high-quality turning, milling, and grinding, including Swiss turning for high-precision parts and precision milling for complex parts and mold making. We also have the machining capabilities to achieve complex flute and tip geometries.

Injection Molding

Injection molding supports a diverse range of production processes. We offer in-house mold-making services and support high-volume and low-volume serial manufacturing to accommodate projects of any scale. Our plastic injection clean rooms ensure the highest standards of hygiene and quality.

We specialize in complex part injection and offer metal and plastic overmolding to create advanced, multi-material products. Atomization technology ensures that our injection molding processes are efficient and highly precise. Our comprehensive validation process guarantees consistent quality and compliance, including IQ/OQ/PQ validation.

Additive Manufacturing

Whether for prototyping or serial manufacturing, our additive manufacturing technologies enable us to innovate at every stage of the product development and manufacturing process, supporting increased overall efficiency and advanced designs for intricate instruments, implants, components and assemblies.

We have proprietary knowledge in testing raw materials and defining trabecular structures and are capable of additive manufacturing with metals and plastics. Our post-manufacturing processes further enhance the quality and functionality of your final products, ensuring that they meet the rigorous standards required for surgical settings.

Grinding

Grinding plays a vital role in producing high-precision components for surgical instruments and systems—where smooth finishes, tight tolerances, and consistent performance are non-negotiable. We apply advanced grinding techniques to manufacture complex metal components used in a wide range of surgical applications.

Combined with in-process control and thorough inspection protocols, our grinding processes ensure dimensional accuracy and optimal surface quality—supporting the functionality, safety, and reliability of surgical devices in the most demanding clinical environments.

Electrical Discharge Machining (EDM)

Electrical Discharge Machining (EDM) enables us to create complex shapes and features in hard and delicate materials without causing stress or deformation. This makes EDM ideal for manufacturing durable complex parts and assemblies with high precision.

EDM technology is also integral to our mold-making services. This technology’s high precision and capability to create complex geometries from a range of materials with excellent surface finishes make it perfectly suited to producing innovative and high-quality moulds for the varied needs of life science device manufacturers.

Laser Technology

Advanced laser technology enables us to provide precision marking and welding, with a wide variety of applications. Laser welding enables precise and highly secure connections, effectively joining a wide range of materials, including dissimilar materials.

Precision laser marking allows us to precisely and permanently label metal parts with fine details, including serial numbers, barcodes, logos and data matrix codes.

Surface Treatment

Surface treatments expand the range of possibilities for finishing and detailing surgical products.

We offer advanced surface treatments, including grinding, high-volume electropolishing, anodizing, coating and laser etchings to improve the hygiene, performance, and appearance of your devices. We can also apply fine details using laser etchings, heat treatments and inking.

Cleanroom Assembly

Our specialized clean rooms support various stages of the manufacturing process, including plastic injection, plastic and metal overmolding, and assembly.

We ensure the production of safe and compliant devices by managing the packaging of complete procedure kits, single-use instruments, and implants, using either pre-validated or tailor-made solutions. Additionally, our clean rooms handle blister production and thorough product inspection to uphold the highest quality standards.

Let’s build better, together.

Whether you’re developing a new surgical product or looking to improve an existing one, Elos Medtech is ready. 

We don’t just deliver parts – – we bring strategic insight, technical depth, and operational agility to every stage of your next medical device project.

Use this form to get in touch with us.

Advanced Surgical Services

Life Science Services

Our comprehensive range of services enables you to focus as much of your attention on your core business as possible, leveraging our infrastructure and expertise in further areas related to the product development and manufacturing process. We operate as a one-stop shop, offering specialized services encompassing every aspect of product development, regulatory preparation and the final delivery of finished devices for life science sectors.
Research and development
 
Prototyping
 
Sterilization management
 
Registration & technical documentation
 
 
 
 
 
 
 

Research and development

Developing your ideas

The first step in our R&D process for life science manufacturers is to understand the project requirements and goals in detail to ensure we share your view of successful outcomes.

We thoroughly analyze your guidelines so we can develop the best possible solutions.​ Based on this understanding, we will collaborate to create a detailed project plan that outlines the entire product development process.

Design for Manufacturing

By considering manufacturing aspects such as material selection, production methods, and assembly processes, we enable smooth and high-quality manufacturing for your products while meeting regulatory requirements.

Our Design for Manufacturing services ensure the designs for your devices and components are tailored from the start to make the manufacturing process as efficient and cost-effective as possible.

Always thinking ahead.

With our focus on ready-to-use solutions, we go beyond just designing your products to be easy to manufacture. This means detailed examination of every one of your requirements from the beginning of our partnership, so we can be sure to consider everything during product development.

Ensuring compliance and reliability

We take several steps to prepare your products for regulatory compliance and total effectiveness in their intended applications.

Our design control processes are provided in accordance with ISO 13485. We can offer our own proprietary testing equipment and access to certified medical labs for mechanical testing. We also have access to dry and CAD labs for product development and design optimization and universities to support clinical studies.

Prototyping

We leverage all necessary technologies and techniques to transform your concepts into representative physical prototypes. We have specific expertise with additive manufacturing in high-quality class III Ti6Al4V and SLA Technology.

We supplement this with CNC machining and other precision manufacturing techniques as appropriate to provide our customers with high-quality prototypes to serve as the basis for further testing and evaluation.

Sterilization management

In line with our unique focus on delivering ready-to-use solutions, we are experts in ensuring that your medical devices meet the highest safety and cleanliness standards.

As part of our sterilization management service, we collaborate with you to assess your specific needs and select the most appropriate sterilization methods. Partnering with trusted and qualified experts, we guarantee efficient and compliant sterilization of your medical devices.

Registration & technical documentation

Regulatory analysis and consultation

Our registration and technical documentation service begins with thoroughly analysing your product concept to ensure regulatory compliance.

During the development phase, we offer regulatory consultations to make a head start on certification. Our experts advise and recommend potential improvements, helping you meet all requirements and achieve successful certification.

Validation and registration

Every medical device must undergo a series of validations before manufacturing begins. Our quality department supports you through the entire validation process, including mechanical testing, packaging validation, and sterilization validation.

We also assist with FDA/CE documentation and registration to ensure the quickest possible market entry for your device.

An expert partner

Our experienced team has extensive knowledge of regulatory requirements and standards in the medical device industry. We are well-versed in CE and FDA certification guidelines and are ready to assist you in meeting all necessary regulatory requirements.

Throughout the certification process, we support you in communicating with Notified Bodies and authorities, participating in audits, and addressing any deviations to ensure a smooth certification journey.

Supply chain management

Leave the complexity to us.

Our full supply chain management service helps you focus on what you do best. We manage every aspect of your supply chain, including logistics and customs, so you can focus on growing your business.

We ensure seamless operations, optimal inventory levels, and risk mitigation from procurement to distribution. Throughout this process, we communicate with you and problem-solve proactively to ensure that your supply chain runs smoothly. With us by your side, you can enjoy peace of mind knowing that your supply chain is in expert hands, allowing you to stay focused on your core objectives and drive success.

Mold and tool manufacturing

We provide our customers with a broad range of possibilities, ensuring not only the expertise to develop and manufacture medical devices but also the capability to create the necessary tools for these processes.

Partnering with us means gaining the advantage of our nearly* fully integrated manufacturing and service capabilities, offering a seamless and efficient experience.

*Albert, Einstein. “Once you stop learning, you start dying.”

Instrument refurbishing

In addition to making instruments, we excel at keeping them functional for the longest period. We do this by thoroughly inspecting every part, whether it remains in good condition or needs replacement after active use.

We aim to establish a systematic partnership to offer a robust maintenance program. This approach is vital for you and the end consumer, ensuring that these high-performing products remain on the market for as long as possible.

Quality & validation

Quality management

We understand the critical need for effective quality management in the MedTech industry. Our specialized team integrates quality management throughout the development and manufacturing process, ensuring your products meet the highest standards from start to finish.

Regulatory expertise

We help you comply with regulatory requirements and standards for medical device manufacturing. Our experts are knowledgeable in regulations and can assist you in obtaining the necessary certifications and conformity assessments for smooth market entry.

Validation support

We assist in creating and executing product-specific validation programs, either in-house or with accredited partners. Our experts bring extensive experience in:

  • Cleaning validation
  • Packaging validation
  • Sterilization validation
  • Transport and environmental simulations

Our pre-validated sterile packaging solutions can save you up to 15 months by simplifying this part of the process.

Sterile packaging

Innovation in packaging services

We work closely with our customers to craft packaging solutions that complement your product impeccably, customizing every aspect from material selection to incorporating your branding.

There are two distinct packaging options, faster or tailor-made, giving you a choice between reduced time to market or maximal customization.

Time and cost savings

By outsourcing their packaging process to us, our customers can redirect their focus towards their core areas of expertise. We provide cost-effective solutions that ensure efficiency and safety throughout the process.

Our approach is designed to offer swift turnaround times without compromising on quality, allowing you to meet your objectives with confidence and ease.

Faster with pre-validated packaging

Our pre-validated packaging saves you time by streamlining the validation process, cutting it down by up to 15 months while also extending shelf life to 7 years. Additionally, it allows you to enjoy cost savings with minimal to no investments required for tooling.

Get in touch

Elos Medtech is the product development and manufacturing partner of choice for life science companies. Our expertise spans product development, process optimization, packaging and regulatory.