Manufacturing technologies for advanced surgical products.
Our vast range of manufacturing technologies include everything needed to produce innovative solutions for life science applications, and all in clean room conditions. From high precision CNC machining, to laser technologies and advanced surface treatments, we have the means to manufacture cutting-edge devices, components and instruments precisely and efficiently.
CNC Machining
Our CNC machining facilitates us in meeting the exacting demands of manufacturing complex components for a wide range of surgical applications with precision and consistency. We can offer this technology at scale to support you with high production volumes.
We are equipped to perform high-quality turning, milling, and grinding, including Swiss turning for high-precision parts and precision milling for complex parts and mold making. We also have the machining capabilities to achieve complex flute and tip geometries.
Injection Molding
Injection molding supports a diverse range of production processes. We offer in-house mold-making services and support high-volume and low-volume serial manufacturing to accommodate projects of any scale. Our plastic injection clean rooms ensure the highest standards of hygiene and quality.
We specialize in complex part injection and offer metal and plastic overmolding to create advanced, multi-material products. Atomization technology ensures that our injection molding processes are efficient and highly precise. Our comprehensive validation process guarantees consistent quality and compliance, including IQ/OQ/PQ validation.
Additive Manufacturing
Whether for prototyping or serial manufacturing, our additive manufacturing technologies enable us to innovate at every stage of the product development and manufacturing process, supporting increased overall efficiency and advanced designs for intricate instruments, implants, components and assemblies.
We have proprietary knowledge in testing raw materials and defining trabecular structures and are capable of additive manufacturing with metals and plastics. Our post-manufacturing processes further enhance the quality and functionality of your final products, ensuring that they meet the rigorous standards required for surgical settings.
Grinding
Grinding plays a vital role in producing high-precision components for surgical instruments and systems—where smooth finishes, tight tolerances, and consistent performance are non-negotiable. We apply advanced grinding techniques to manufacture complex metal components used in a wide range of surgical applications.
Combined with in-process control and thorough inspection protocols, our grinding processes ensure dimensional accuracy and optimal surface quality—supporting the functionality, safety, and reliability of surgical devices in the most demanding clinical environments.
Electrical Discharge Machining (EDM)
Electrical Discharge Machining (EDM) enables us to create complex shapes and features in hard and delicate materials without causing stress or deformation. This makes EDM ideal for manufacturing durable complex parts and assemblies with high precision.
EDM technology is also integral to our mold-making services. This technology’s high precision and capability to create complex geometries from a range of materials with excellent surface finishes make it perfectly suited to producing innovative and high-quality moulds for the varied needs of life science device manufacturers.
Laser Technology
Advanced laser technology enables us to provide precision marking and welding, with a wide variety of applications. Laser welding enables precise and highly secure connections, effectively joining a wide range of materials, including dissimilar materials.
Precision laser marking allows us to precisely and permanently label metal parts with fine details, including serial numbers, barcodes, logos and data matrix codes.
Surface Treatment
Surface treatments expand the range of possibilities for finishing and detailing surgical products.
We offer advanced surface treatments, including grinding, high-volume electropolishing, anodizing, coating and laser etchings to improve the hygiene, performance, and appearance of your devices. We can also apply fine details using laser etchings, heat treatments and inking.
Cleanroom Assembly
Our specialized clean rooms support various stages of the manufacturing process, including plastic injection, plastic and metal overmolding, and assembly.
We ensure the production of safe and compliant devices by managing the packaging of complete procedure kits, single-use instruments, and implants, using either pre-validated or tailor-made solutions. Additionally, our clean rooms handle blister production and thorough product inspection to uphold the highest quality standards.